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AUTHOR Biswas, Arpan and Apsite, Indra and Rosenfeldt, Sabine and Bite, Ivita and Vitola, Virginija and Ionov, Leonid
Title Modular photoorigami-based 4D manufacturing of vascular junction elements [Abstract]
Year 2024
Journal/Proceedings J. Mater. Chem. B
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Four-dimensional (4D) printing{,} combining three-dimensional (3D) printing with time-dependent stimuli-responsive shape transformation{,} eliminates the limitations of the conventional 3D printing technique for the fabrication of complex hollow constructs. However{,} existing 4D printing techniques have limitations in terms of the shapes that can be created using a single shape-changing object. In this paper{,} we report an advanced 4D fabrication approach for vascular junctions{,} particularly T-junctions{,} using the 4D printing technique based on coordinated sequential folding of two or more specially designed shape-changing elements. In our approach{,} the T-junction is split into two components{,} and each component is 4D printed using different synthesized shape memory polyurethanes and their nanohybrids{,} which have been synthesized with varying hard segment contents and by incorporating different weight percentages of photo-responsive copper sulfide-polyvinyl pyrrolidone nanoparticles. The formation of a T-junction is demonstrated by assigning different shape memory behaviors to each component of the T-junction. A cell culture study with human umbilical vein endothelial cells reveals that the cells proliferate over time{,} and almost 90% of cells remain viable on day 7. Finally{,} the formation of the T-junction in the presence of near-infrared light has been demonstrated after seeding the endothelial cells on the programmed flat surface of the two components and fluorescence microscopy at day 3 and 7 reveals that the cells adhered well and continue to proliferate over time. Hence{,} the proposed alternative approach has huge potential and can be used to fabricate vascular junctions in the future.
AUTHOR Constante, Gissela and Apsite, Indra and Schönfeld, Dennis and Pretsch, Thorsten and Ionov, Leonid
Title Reversibly Photoswitchable High-Aspect Ratio Surfaces [Abstract]
Year 2023
Journal/Proceedings Small Structures
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Herein, the fabrication of light-sensitive high-aspect ratio surfaces with switchable topography using melt-electrowriting of shape-memory polymers and deposition of light-to-heat converting black ink on it by dip coating is reported on. The lamellae exposed to low temperatures are hard and cannot be deformed by water droplets. The temperature reached upon illumination of surfaces is close to the melting point of the soft segment of the polyurethane that leads to softening of the polymer. Due to this, it is possible to locally deform and recover the light-softened surface structures by water droplets deposited on lamellae. The deformed state can be fixed by cooling down resulting in the crystallization of the polymer. Thus, the reversibility of local deformation can be achieved. Finally, the application of the developed approach and materials for the fabrication of smart light-controlled valves is demonstrated, which can be used for the controlled mixing of fluids in microfluidic devices.
AUTHOR Koeck, Kim Sarah and Trossmann, Vanessa Tanja and Scheibel, Thomas
Title 3D-Printed and Recombinant Spider Silk Particle Reinforced Collagen Composite Scaffolds for Soft Tissue Engineering [Abstract]
Year 2024
Journal/Proceedings Advanced Functional Materials
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Abstract Collagen is one main component of the extracellular matrix (ECM) in natural tissues and is, therefore, well suited as a biomaterial for tissue engineering. In this study, a method is presented to 3D-bioprint collagen into a precipitation bath comprising recombinantly produced spider silk protein eADF4(C16) yielding a composite with excellent mechanical properties. The spider silk precipitation bath induced assembly of the collagen into fibrils, and subsequent addition of potassium phosphate buffer lead to the formation of silk particles and stabilization of the collagen fibrils. The produced collagen-silk composite scaffolds show an internal structure of homogeneously distributed and interacting collagen fibrils and spider silk particles with significantly better mechanical properties compared to plain collagen scaffolds. Further, enzymatic degradation assays of the scaffolds over a 7-day period show higher stability of the collagen-silk scaffolds compared to plain collagen scaffolds in the presence of wound proteases. Using the spider silk variant eADF4(C16-RGD) further increases compressive stress and elastic modulus compared to that of the unmodified variant. Finally, it is shown that the unique collagen-spider silk composite scaffolds comprising the cell-binding domains of collagen and the RGD sequence in the spider silk variant represent a promising material for soft tissue regeneration.
AUTHOR Gruhn, Thomas and Monsalve, Camilo Ortiz and Müller, Claudia and Heid, Susanne and Boccaccini, Aldo R. and Salehi, Sahar
Title Fabrication of Hydrogel-Based Composite Fibers and Computer Simulation of the Filler Dynamics in the Composite Flow [Abstract]
Year 2023
Journal/Proceedings Bioengineering
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Fibrous structures with anisotropic fillers as composites have found increasing interest in the field of biofabrication since they can mimic the extracellular matrix of anisotropic tissues such as skeletal muscle or nerve tissue. In the present work, the inclusion of anisotropic fillers in hydrogel-based filaments with an interpenetrating polymeric network (IPN) was evaluated and the dynamics of such fillers in the composite flow were analyzed using computational simulations. In the experimental part, microfabricated rods (200 and 400 μm length, 50 μm width) were used as anisotropic fillers in extrusion of composite filaments using two techniques of wet spinning and 3D printing. Hydrogels such as oxidized alginate (ADA) and methacrylated gelatin (GelMA) were used as matrices. In the computational simulation, a combination of computational fluid dynamics and coarse-grained molecular dynamics was used to study the dynamics of rod-like fillers in the flow field of a syringe. It showed that, during the extrusion process, microrods are far from being well aligned. Instead, many of them tumble on their way through the needle leading to a random orientation in the fiber which was confirmed experimentally.
AUTHOR Grijalva Garces, David and Strauß, Svenja and Gretzinger, Sarah and Schmieg, Barbara and Juengst, Tomasz and Groll, Juergen and Meinel, Lorenz and Schmidt, Isabelle and Hartmann, Hanna and Schenke-Layland, Katja and Brandt, Nico and Selzer, Michael and Zimmermann, Stefan and Koltay, Peter and Southan, Alexander and Tovar, Günter E M and Schmidt, Sarah and Weber, Achim and Ahlfeld, Tilman and Gelinsky, Michael and Scheibel, Thomas and Detsch, Rainer and Boccaccini, Aldo R and Naolou, Toufik and Lee-Thedieck, Cornelia and Willems, Christian and Groth, Thomas and Allgeier, Stephan and Köhler, Bernd and Friedrich, Tiaan and Briesen, Heiko and Buchholz, Janine and Paulus, Dietrich and von Gladiss, Anselm and Hubbuch, Juergen
Title On the reproducibility of extrusion-based bioprinting: round robin study on standardization in the field [Abstract]
Year 2023
Journal/Proceedings Biofabrication
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The outcome of 3D bioprinting heavily depends, amongst others, on the interaction between the developed bioink, the printing process, and the printing equipment. However, if this interplay is ensured, bioprinting promises unmatched possibilities in the health care area. To pave the way for comparing newly developed biomaterials, clinical studies, and medical applications (i.e. printed organs, patient-specific tissues), there is a great need for standardization of manufacturing methods in order to enable technology transfers. Despite the importance of such standardization, there is currently a tremendous lack of empirical data that examines the reproducibility and robustness of production in more than one location at a time. In this work, we present data derived from a round robin test for extrusion-based 3D printing performance comprising 12 different academic laboratories throughout Germany and analyze the respective prints using automated image analysis in three independent academic groups. The fabrication of objects from polymer solutions was standardized as much as currently possible to allow studying the comparability of results from different laboratories. This study has led to the conclusion that current standardization conditions still leave room for the intervention of operators due to missing automation of the equipment. This affects significantly the reproducibility and comparability of bioprinting experiments in multiple laboratories. Nevertheless, automated image analysis proved to be a suitable methodology for quality assurance as three independently developed workflows achieved similar results. Moreover, the extracted data describing geometric features showed how the function of printers affects the quality of the printed object. A significant step toward standardization of the process was made as an infrastructure for distribution of material and methods, as well as for data transfer and storage was successfully established.
AUTHOR Kopecká, Kateřina and Vítková, Lenka and Kroneková, Zuzana and Musilová, Lenka and Smolka, Petr and Mikulka, Filip and Melánová, Klára and Knotek, Petr and Humeník, Martin and Minařík, Antonín and Mráček, Aleš
Title Synthesis and Exfoliation of Calcium Organophosphonates for Tailoring Rheological Properties of Sodium Alginate Solutions: A Path toward Polysaccharide-Based Bioink [Abstract]
Year 2023
Journal/Proceedings Biomacromolecules
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Layered nanoparticles with surface charge are explored as rheological modifiers for extrudable materials, utilizing their ability to induce electrostatic repulsion and create a house-of-cards structure. These nanoparticles provide mechanical support to the polymer matrix, resulting in increased viscosity and storage modulus. Moreover, their advantageous aspect ratio allows for shear-induced orientation and decreased viscosity during flow. In this work, we present a synthesis and liquid-based exfoliation procedure of phenylphosphonate-phosphate particles with enhanced ability to be intercalated by hydrophilic polymers. These layered nanoparticles are then tested as rheological modifiers of sodium alginate. The effective rheological modification is proved as the viscosity increases from 101 up to 103 Pa·s in steady state. Also, shear-thinning behavior is observed. The resulting nanocomposite hydrogels show potential as an extrudable bioink for 3D printing in tissue engineering and other biomedical applications, with good shape fidelity, nontoxicity, and satisfactory cell viability confirmed through encapsulation and printing of mouse fibroblasts.
AUTHOR Kitana, Waseem and Apsite, Indra and Hazur, Jonas and Boccaccini, Aldo R. and Ionov, Leonid
Title 4D Biofabrication of T-Shaped Vascular Bifurcation [Abstract]
Year 2022
Journal/Proceedings Advanced Materials Technologies
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Abstract 4D Biofabrication – a pioneering biofabrication technique – involves the automated fabrication of 3D constructs that are dynamic and show shape-transformation capability. Although current 4D biofabrication methods are highly promising for the fabrication of vascular elements such as tubes, the fabrication of tubular junctions is still highly challenging. Here, for the first time, a 4D biofabrication-based concept for the fabrication of a T-shaped vascular bifurcation using 3D printed shape-changing layers based on a mathematical model is reported. The formation of tubular structures with various diameters is achieved by precisely controlling the parameters (e.g. crosslinking time). Consequently, the 3D printed films show self-transformation into a T-junction upon immersion in water with a diameter of a few millimeters. Perfusion of the tubular T-junction with an aqueous medium simulating blood flow through vessels shows minimal leakages with a maximum flow velocity of 0.11 m s–1. Furthermore, human umbilical vein endothelial cells seeded on the inner surface of the plain T-junction show outstanding growth properties and excellent cell viability. The achieved diameters are comparable to the native blood vessels, which is still a challenge in 3D biofabrication. This approach paves the way for the fabrication of fully automatic self-actuated vascular bifurcations as vascular grafts.
AUTHOR Neubauer, Vanessa J. and Hüter, Florian and Wittmann, Johannes and Trossmann, Vanessa T. and Kleinschrodt, Claudia and Alber-Laukant, Bettina and Rieg, Frank and Scheibel, Thomas
Title Flow Simulation and Gradient Printing of Fluorapatite- and Cell-Loaded Recombinant Spider Silk Hydrogels [Abstract]
Year 2022
Journal/Proceedings Biomolecules
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Hierarchical structures are abundant in almost all tissues of the human body. Therefore, it is highly important for tissue engineering approaches to mimic such structures if a gain of function of the new tissue is intended. Here, the hierarchical structures of the so-called enthesis, a gradient tissue located between tendon and bone, were in focus. Bridging the mechanical properties from soft to hard secures a perfect force transmission from the muscle to the skeleton upon locomotion. This study aimed at a novel method of bioprinting to generate gradient biomaterial constructs with a focus on the evaluation of the gradient printing process. First, a numerical approach was used to simulate gradient formation by computational flow as a prerequisite for experimental bioprinting of gradients. Then, hydrogels were printed in a single cartridge printing set-up to transfer the findings to biomedically relevant materials. First, composites of recombinant spider silk hydrogels with fluorapatite rods were used to generate mineralized gradients. Then, fibroblasts were encapsulated in the recombinant spider silk-fluorapatite hydrogels and gradually printed using unloaded spider silk hydrogels as the second component. Thereby, adjustable gradient features were achieved, and multimaterial constructs were generated. The process is suitable for the generation of gradient materials, e.g., for tissue engineering applications such as at the tendon/bone interface.
AUTHOR Trossmann, Vanessa T. and Heltmann-Meyer, Stefanie and Amouei, Hanna and Wajant, Harald and Horch, Raymund E. and Steiner, Dominik and Scheibel, Thomas
Title Recombinant Spider Silk Bioinks for Continuous Protein Release by Encapsulated Producer Cells [Abstract]
Year 2022
Journal/Proceedings Biomacromolecules
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Targeted therapies using biopharmaceuticals are of growing clinical importance in disease treatment. Currently, there are several limitations of protein-based therapeutics (biologicals), including suboptimal biodistribution, lack of stability, and systemic side effects. A promising approach to overcoming these limitations could be a therapeutic cell-loaded 3D construct consisting of a suitable matrix component that harbors producer cells continuously secreting the biological of interest. Here, the recombinant spider silk proteins eADF4(C16), eADF4(C16)-RGD, and eADF4(C16)-RGE have been processed together with HEK293 producer cells stably secreting the highly traceable reporter biological TNFR2-Fc-GpL, a fusion protein consisting of the extracellular domain of TNFR2, the Fc domain of human IgG1, and the luciferase of Gaussia princeps as a reporter domain. eADF4(C16) and eADF4(C16)-RGD hydrogels provide structural and mechanical support, promote HEK293 cell growth, and allow fusion protein production by the latter. Bioink-captured HEK293 producer cells continuously release functional TNFR2-Fc-GpL over 14 days. Thus, the combination of biocompatible, printable spider silk bioinks with drug-producing cells is promising for generating implantable 3D constructs for continuous targeted therapy.
AUTHOR Constante, Gissela and Apsite, Indra and Auerbach, Paul and Aland, Sebastian and Schönfeld, Dennis and Pretsch, Thorsten and Milkin, Pavel and Ionov, Leonid
Title Smart Mechanically Tunable Surfaces with Shape Memory Behavior and Wetting-Programmable Topography [Abstract]
Year 2022
Journal/Proceedings ACS Appl. Mater. Interfaces
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This paper reports for the first time the fabrication and investigation of wetting properties of structured surfaces formed by lamellae with an exceptionally high aspect ratio of up to 57:1 and more. The lamellar surfaces were fabricated using a polymer with tunable mechanical properties and shape-memory behavior. It was found that wetting properties of such structured surfaces depend on temperature, and thermal treatment history-structured surfaces are wetted easier at elevated temperature or after cooling to room temperature when the polymer is soft because of the easier deformability of lamellae. The shape of lamellae deformed by droplets can be temporarily fixed at low temperature and remains fixed upon heating to room temperature. Heating above the transition temperature of the shape-memory polymer restores the original shape. The high aspect ratio allows tuning of geometry not only manually, as it is done in most works reported previously but can also be made by a liquid droplet and is controlled by temperature. This behavior opens new opportunities for the design of novel smart elements for microfluidic devices such as smart valves, whose state and behavior can be switched by thermal stimuli: valves that can or cannot be opened that are able to close or can be fixed in an open or closed states.
AUTHOR Neubauer, Vanessa J. and Trossmann, Vanessa T. and Jacobi, Sofia and Döbl, Annika and Scheibel, Thomas
Title Aqueous-Organic Solvent Derived Recombinant Spider Silk Gels as Depots for Drugs [Abstract]
Year 2021
Journal/Proceedings Angewandte Chemie International Edition
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Hydrogels are widely used in various biomedical applications, as they cannot only serve as materials for biofabrication but also as depots for the administration of drugs. However, the possibilities of formulation of water-insoluble drugs in hydrogels are rather limited. In this study, we assembled recombinant spider silk gels using a new processing route with aqueous-organic co-solvents, and the properties of these gels could be controlled by the choice of the co-solvent. The presence of the organic co-solvent further enabled the incorporation of hydrophobic drugs as exemplary shown for 6-mercaptopurine. The developed gels showed shear-thinning behaviour and could be easily injected to serve e.g. as drug depots and could even be 3D printed to serve as scaffolds for biofabrication. With this new processing route, the formulation of water-insoluble drugs in spider silk-based depots is possible, circumventing common pharmaceutical solubility issues.
AUTHOR Lechner, Annika and Trossmann, Vanessa T. and Scheibel, Thomas
Title Impact of Cell Loading of Recombinant Spider Silk Based Bioinks on Gelation and Printability [Abstract]
Year 2021
Journal/Proceedings Macromolecular Bioscience
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Abstract Printability of bioinks encompasses considerations concerning rheology and extrudability, characterization of filament formation, shape fidelity, cell viability and post-printing cellular development. Recombinant spider silk based hydrogels might be a suitable material to be used in bioinks, i.e. a formulation of cells and materials to be used for bioprinting. Here, the high shape fidelity of spider silk ink is shown by bioprinting the shape and size of a human aortic valve. Further the influence of the encapsulation of cells has been evaluated on spider silk hydrogel formation, hydrogel mechanics, and shape fidelity upon extrusion based bioprinting. It is shown that the presence of cells impacts gelation of spider silk proteins differently depending on the used silk variant. RGD-modified spider silk hydrogels are physically crosslinked by the cells, while there is no active interaction between cells and un-tagged spider silk proteins. Strikingly, even at cell densities up to ten million cells/ml, cell viability is high after extrusion based printing which is a significant prerequisite for future applications. Shape fidelity of the printed constructs is demonstrated using a filament collapse test in absence and presence of human cells. This article is protected by copyright. All rights reserved
AUTHOR Kumari, Sushma and Bargel, Hendrik and Anby, Mette U. and Lafargue, David and Scheibel, Thomas
Title Recombinant Spider Silk Hydrogels for Sustained Release of Biologicals [Abstract]
Year 2018
Journal/Proceedings ACS Biomaterials Science and Engineering
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Therapeutic biologics (i.e., proteins) have been widely recognized for the treatment, prevention, and cure of a variety of human diseases and syndromes. However, design of novel protein-delivery systems to achieve a nontoxic, constant, and efficient delivery with minimal doses of therapeutic biologics is still challenging. Here, recombinant spider silk-based materials are employed as a delivery system for the administration of therapeutic biologicals. Hydrogels made of the recombinant spider silk protein eADF4(C16) were used to encapsulate the model biologicals BSA, HRP, and LYS by direct loading or through diffusion, and their release was studied. Release of model biologicals from eADF4(C16) hydrogels is in part dependent on the electrostatic interaction between the biological and the recombinant spider silk protein variant used. In addition, tailoring the pore sizes of eADF4(C16) hydrogels strongly influenced the release kinetics. In a second approach, a particles-in-hydrogel system was used, showing a prolonged release in comparison with that of plain hydrogels (from days to week). The particle-enforced spider silk hydrogels are injectable and can be 3D printed. These initial studies indicate the potential of recombinant spider silk proteins to design novel injectable hydrogels that are suitable for delivering therapeutic biologics.
AUTHOR Thamm, Christopher and DeSimone, Elise and Scheibel, Thomas
Title Characterization of Hydrogels Made of a Novel Spider Silk Protein eMaSp1s and Evaluation for 3D Printing [Abstract]
Year 2017
Journal/Proceedings Macromolecular Bioscience
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Recombinantly produced spider silk proteins have high potential for bioengineering and various biomedical applications because of their biocompatibility, biodegradability, and low immunogenicity. Here, the recently described small spider silk protein eMaSp1s is assembled into hydrogels, which can be 3D printed into scaffolds. Further, blending with a recombinantly produced MaSp2 derivative eADF4(C16) alters the mechanical properties of the resulting hydrogels. Different spider silk hydrogels also show a distinct recovery after a high shear stress deformation, exhibiting the tunability of their features for selected applications.
AUTHOR DeSimone, Elise and Schacht, Kristin and Pellert, Alexandra and Scheibel, Thomas
Title Recombinant spider silk-based bioinks [Abstract]
Year 2017
Journal/Proceedings Biofabrication
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Bioinks, 3D cell culture systems which can be printed, are still in the early development stages. Currently, extensive research is going into designing printers to be more accommodating to bioinks, designing scaffolds with stiff materials as support structures for the often soft bioinks, and modifying the bioinks themselves. Recombinant spider silk proteins, a potential biomaterial component for bioinks, have high biocompatibility, can be processed into several morphologies and can be modified with cell adhesion motifs to enhance their bioactivity. In this work, thermally gelled hydrogels made from recombinant spider silk protein encapsulating mouse fibroblast cell line BALB/3T3 were prepared and characterized. The bioinks were evaluated for performance in vitro both before and after printing, and it was observed that unprinted bioinks provided a good platform for cell spreading and proliferation, while proliferation in printed scaffolds was prohibited. To improve the properties of the printed hydrogels, gelatin was given as an additive and thereby served indirectly as a plasticizer, improving the resolution of printed strands. Taken together, recombinant spider silk proteins and hydrogels made thereof show good potential as a bioink, warranting further development.
AUTHOR Schacht, Kristin and J{"{u}}ngst, Tomasz and Schweinlin, Matthias and Ewald, Andrea and Groll, J{"{u}}rgen and Scheibel, Thomas
Title Biofabrication of Cell-Loaded 3D Spider Silk Constructs [Abstract]
Year 2015
Journal/Proceedings Angewandte Chemie International Edition
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Biofabrication is an emerging and rapidly expanding field of research in which additive manufacturing techniques in combination with cell printing are exploited to generate hierarchical tissue-like structures. Materials that combine printability with cytocompatibility, so called bioinks, are currently the biggest bottleneck. Since recombinant spider silk proteins are non-immunogenic, cytocompatible, and exhibit physical crosslinking, their potential as a new bioink system was evaluated. Cell-loaded spider silk constructs can be printed by robotic dispensing without the need for crosslinking additives or thickeners for mechanical stabilization. Cells are able to adhere and proliferate with good viability over at least one week in such spider silk scaffolds. Introduction of a cell-binding motif to the spider silk protein further enables fine-tuned control over cell–material interactions. Spider silk hydrogels are thus a highly attractive novel bioink for biofabrication.